MD-SPV150-Vacuum Plasma Surface Treater / Plasma Cleaner , China MD-SPV150-Vacuum Plasma Surface Treater / Plasma Cleaner Manufacturers, Suppliers, Factory

Product Description

The principle of plasma cleaning is mainly：

（A）Etching on the surface of materials - physical effects
A large number of active particles in the plasma, such as a large number of ions, excited molecules, and free radicals, act on the surface of the solid sample, which not only removes the original contaminants and impurities, but also produces an etching effect to roughen the surface of the sample. Many fine pits are formed, increasing the surface ratio of the sample. Improve the wetting properties of solid surfaces.

（B）Activation bond energy, cross-linking
The energy of the particles in the plasma is between 0-20 eV, and most of the bonds in the polymer are between 0-10 eV. When a solid surface is used, the original chemical bond on the solid surface can be broken, and the free radicals in the plasma and these bonds. The formation of a network of crosslinked structures greatly activates surface activity.

（C）Forming new functional groups - chemistry
If a reactive gas is introduced into the discharge gas, a complicated chemical reaction occurs on the surface of the activated material, and new functional groups such as a hydrocarbon group, an amino group, a carboxyl group, and the like are introduced, and these functional groups are all active groups, which can significantly improve the surface activity of the material.

MD-SPV150-Vacuum Plasma Surface Treater / Plasma Cleaner details

Advantages of vacuum plasma cleaning:

Plasma cleaning is an important material surface modification method and has been widely used in many fields. And some traditional cleaning methods, such as ultrasonic cleaning, UV cleaning, etc., have the following advantages：
（A）Low processing temperature
The processing temperature can be as low as 80 ° C - 50 ° C. Low processing temperatures ensure no thermal effects on the sample surface.
（B）No pollution during the whole process
The plasma cleaner itself is a very environmentally friendly device that does not cause any pollution，and does not cause any pollution during the treatment process.
（C）Stable processing effect
The treatment effect of plasma cleaning is very uniform and stable, and the effect of maintaining the sample after a long period of time is good.
（D）Can handle samples of various shapes
For complex shaped samples, plasma cleaning can find the right solution. Vacuum plasma cleaning allows for the cleaning of the internal position of the solid sample.

Product principle:

The structure of the plasma cleaner is mainly divided into five major components: control system, Excitation power system, vacuum chamber, process gas system, and vacuum pump system.
（A）Control System：
The function of the control system is to control the operation of the entire device, including human-machine interface (touch screen), PLC, electrical circuit. Vacuum plasma cleaning with fully automatic control system enables multiple modes and multiple programs to control the cleaning equipment to meet the needs of different customers.

（B）Excitation power system：
There are three main types of excitation power: 40KHz intermediate frequency excitation power supply, 13.56MHz RF excitation power supply, and 2.45GHz microwave excitation power supply. At present, the industry mainly uses RF excitation power supply and intermediate frequency excitation power supply. For different applications.

（C）Vacuum chamber：
The vacuum chamber is mainly divided into three materials: 1) aluminum alloy cavity, 2) stainless steel vacuum chamber, 3) quartz cavity. Different discharge modes and different sample sizes and capacities can be achieved depending on the user's different needs.

（D）Process gas system：
Process gases include flow meters, pneumatic valves, etc. Users can flexibly choose multiple process gas solutions, argon, oxygen, hydrogen, nitrogen, carbon tetrafluoride, etc., to meet different process requirements. Clean the surface of various products.

（E）Vacuum pump：
The vacuum pump is divided into an oil pump, a dry pump and a Roots pump. The oil pump mainly adopts a two-stage rotary vane pump, and the vacuum pump is formulated according to the volume, work efficiency and environmental requirements of the user.

Performance advantage

1. Original imported power supply: It adopts imported high-voltage excitation power circuit technology to produce high-density plasma to ensure superior cleaning effect.
2. Comprehensive safety protection: temperature safety protection function, overload protection function, short circuit breaking alarm protection function, various mis operation protection functions.
3. Unique discharge technology: special treatment and special structure of the discharge device to ensure a stable and uniform plasma.
4. Excellent vacuum chamber design: military-grade high vacuum chamber design and manufacturing process, equipped with imported vacuum pump.
5. High-quality product parts: All parts of the products are made of top quality parts at home and abroad to ensure superior equipment performance.
6. Ultra-low cleaning temperature: meets the temperature requirements of different occasions, and does not emerge the
temperature affect of the product.
7. Precision CNC machining: imported precision CNC machine tool processing technology, and equipped with imported
three-coordinate measuring instrument for quality monitoring.
8. Suitable for complex shape samples: cleaning all kinds of complex shapes, including the inner wall of the inner hole, evenly cleaning in all directions

MD-SPV150-Vacuum Plasma Surface Treater / Plasma Cleaner supplier

MD-SPV150-Vacuum Plasma Surface Treater / Plasma Cleaner factory

MD-SPV150-Vacuum Plasma Surface Treater / Plasma Cleaner manufacture

Specification

Vacuum plasma host unit（150）
Equipment size	L 1100×W 940×H 1755mm
weight	600Kg
Demand power supply	AC380V, 50 / 60Hz, 5 line, 25A (total open type above C)
Plasma generator specification
power	radio frequency	intermediate frequency
power	0~1000W	0-2000W
supply frequency	13.56MHz	40 K Hz
Vacuum system
vacuum pump	Leap monopole pump VSV 65 + Bowse Lots Pump BSJ 70
vacuum pipeline	All stainless steel line, as well as high strength vacuum bellows
material quality	alufer
thickness	25mm
tightness	Military-grade welding seal
Internal dimensions of the cavity	500500600mm （Width* high * depth）
Electric plate effective size	372（W） X 451(D)mm
Available space spacing	24mm
Electroplate arrangement	Horizontal electrode plate
trays	Standard set, material optional (aluminum, steel wire mesh)
work space	8 layer
Process gas
Flow range	0~300SCCM
Process gas gas route	Standard with two ways, can be customized. The process gas pipeline is made of ferrofllon
Control System
SC	PC control
interactive mode	Windows Interface

Application

Packing & Delivery

Company Profile

FAQ

1. About Price:
All of our prices are competitive and negotiable. The price varies depending on the configuration and customization complexity of your device.

2. About Sample:
We can provide sample production services for you, but you may provide some fees.

3. About Payment：
After the plan is confirmed, you need to pay us a deposit first, and the factory will start preparing the goods. After the
equipment is ready and you pay the balance, we will ship it.

4. About Delivery：
After the equipment manufacturing is completed, we will send you the acceptance video, and you can also come to the site to inspect the equipment.

5. Installation and Debugging：
After the equipment arrives at your factory, we can dispatch engineers to install and debug the equipment. We will provide you with a separate quotation for this service fee.

6. About Warranty：
Our equipment has a 12-month warranty period. After the warranty period, if any parts are damaged and need to be replaced, we will only charge the cost price.

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MD-SPV150-Vacuum Plasma Surface Treater / Plasma Cleaner