project
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Specifications
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remarks
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1 |
Equipment Overview |
Equipment name: Fully auto uniform glue developing machine
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Equipment model: MD-2C2D6
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Processing wafer specifications: compatible with 4/6-inch standard wafers
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Process flow of uniform glue: Flower basket slicing → centering → uniform glue (dripping → uniform glue → edge removal, back
washing) → hot plate → cold plate → basket placing Development process flow: Flower basket slicing → centering → development (development solution → deionized water, back washing → nitrogen drying) → hot plate → cold plate → basket placing |
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Overall size (approximately): 2100mm (W) * 1800mm (D) * 2100mm (H)
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Chemical cabinet size (approximately): 1700(W) * 800(D) * 1600mm (H)
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Total weight (approximately):1000kg
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Workbench height: 1020 ± 50mm
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2 |
Cassette unit
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Quantity: 2
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Compatible size: 4/6 inches
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Cassette detection: microswitch detection
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Slide out detection: Yes, reflective sensor
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3 |
robot |
Quantity: 1
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Type: Double arm vacuum adsorption robot
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Degree of freedom: 4-axis (R1, R2, Z, T)
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Finger material: ceramic
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Substrate fixation method: vacuum adsorption method
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Mapping function: Yes
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Positioning accuracy: ± 0.1mm
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4 |
Centering unit
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Quantity: 1 set
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Optional optical alignment
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Alignment method: mechanical alignment
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Centering accuracy: ± 0.2mm
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5 |
Uniform glue unit |
Quantity: 2 sets (the following are configurations for each unit)
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Spindle rotation speed: -5000rpm~5000rpm
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carrying idler
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Spindle rotation accuracy: ± 1rpm (50rpm~5000rpm)
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Minimum adjustment of spindle rotation speed: 1rpm
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Maximum acceleration of spindle rotation: 20000rpm/s
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carrying idler
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Dripping arm: 1 set
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Photoresist tube route: 2 routes
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Photoresist nozzle diameter: 2.5mm
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Photoresist insulation: 23 ± 0.5 ℃
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optional
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Moisturizing nozzle: Yes
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RRC: Yes
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Buffer: Yes, 200ml
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Glue dropping method: center dropping and scanning dropping are optional
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Edge removal arm: 1 set
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Edge removal nozzle diameter: 0.2mm
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Edge removal liquid flow monitoring: float flowmeter
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Flow range of edge removal liquid: 5-50ml/min
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Backwash pipeline: 2 ways (4/6 inch each with 1 channel)
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Backwash flow monitoring: float flowmeter
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Backwash fluid flow range: 20-200ml/min
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Chip fixation method: small area vacuum adsorption Chuck
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Vacuum pressure alarm: digital vacuum pressure sensor
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Chuck Material: PPS
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Cup material: PP
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Cup exhaust monitoring: digital pressure sensor
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6 |
Developing unit |
Shutter:yes
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Quantity: 2 sets (the following are configurations for each unit)
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Spindle rotation speed: -5000rpm~5000rpm
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carrying idler
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Spindle rotation accuracy: ± 1rpm (50rpm~5000rpm)
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Minimum adjustment of spindle rotation speed: 1rpm
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Maximum acceleration of spindle rotation: 20000rpm/s
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carrying idler
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Developing arm: 1 set
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Developing pipeline: 2-way (fan-shaped/columnar nozzle)
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Developer filtration: 0.2um
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Developer temperature control: 23 ± 0.5 ℃
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optional
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Developing solution flow range: 100~1000ml/min
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Motion mode of the developing arm: fixed point or scanning
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Fusing arm: 1 set
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Deionized water pipeline: 1 circuit
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Deionized water nozzle diameter: 4mm (inner diameter)
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Deionized water flow range: 100~1000ml/min
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Nitrogen drying pipeline: 1 circuit
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Nitrogen nozzle diameter: 4mm (inner diameter)
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Nitrogen flow range: 5-50L/min
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Developer, deionized water, nitrogen flow monitoring: float flowmeter
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Backwash pipeline: 2 ways (4/6 inch each with 1 channel)
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Backwash flow monitoring: float flowmeter
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Backwash fluid flow range: 20-200ml/min
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Chip fixation method: small area vacuum adsorption Chuck
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Vacuum pressure alarm: digital vacuum pressure sensor
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Chuck Material: PPS
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Chuck Material: PPS
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Cup material: PP
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Cup exhaust monitoring: digital pressure sensor
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7 |
Tackifying unit |
Quantity: 2
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optional
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Temperature range: room temperature~180 ℃
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Temperature uniformity: Room temperature~120 ℃± 0.75 ℃
120.1℃~ 180℃ ± 1.5℃ (Remove 10mm from the edge, except for the ejector pin hole) |
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Minimum adjustment amount: 0.1 ° C
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Temperature control method: PID adjustment
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PIN height range: 0-20mm
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PIN material: body SUS304, PIN pin cap PI
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Baking gap: 0.2mm
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Overtemperature alarm: positive and negative deviation alarm
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Supply method: Bubbling, 10 ± 2ml/min
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Chamber operation vacuum: -5-20KPa
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8 |
Hot plate unit |
Quantity: 10
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Temperature range: room temperature~250 ℃
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Temperature uniformity: Room temperature~120 ℃± 0.75 ℃
120.1℃~ 180℃ ± 1.5℃ 180.1℃~250℃ ±2.0℃ (Remove 10mm from the edge, except for the ejector pin hole) |
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Minimum adjustment amount: 0.1 ℃
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Temperature control method: PID adjustment
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PIN height range: 0-20mm
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PIN material: body SUS304, PIN pin cap PI
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Baking gap: 0.2mm
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Overtemperature alarm: positive and negative deviation alarm
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9 |
Cold plate unit
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Quantity: 2
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Temperature range: 15-25 ℃
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Cooling method: constant temperature circulating pump cooling
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10 |
Chemical Supply |
Photoresist storage: pneumatic glue pump * 4 sets (Optional tank or electric glue pump)
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Glue dispensing volume: maximum 12ml per session, accuracy ± 0.2ml
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Edge removal/back washing/RRC supply: 18L pressure tank * 2 (automatic replenishment)
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Edge removal/back washing/RRC liquid level monitoring: photoelectric sensor
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Photoresist liquid level monitoring: photoelectric sensor
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Discharge of uniform adhesive waste liquid: 10L waste liquid tank
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Developer supply: 18L pressure tank * 4 (Stored in the chemical cabinet outside the machine)
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Deionized water supply: factory direct supply
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Developing liquid level monitoring: photoelectric sensor
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Developer waste discharge: factory waste discharge
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Supply of tackifier: 10L pressure tank * 1, 2L pressure tank * 1
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Level monitoring of tackifier: photoelectric sensor
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11 |
control system |
Control method: PLC
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Human machine operation interface: 17 inch touch screen
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Uninterruptible Power Supply (UPS): Yes
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Set encryption permissions for device operators, technicians, administrators
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Signal tower type: red, yellow, green 3 colors
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12 |
System reliability indicators
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Uptime: ≥95%
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MTBF: ≥ 500h
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MTTR: ≤ 4h
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MTBA: ≥24h
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Fragmentation rate: ≤ 1/10000
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13 |
Other functions
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Yellow light: 4 sets (position: above the glue mixing and development unit)
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THC: Yes, 22.5 ℃± 0.5 ℃, 45% ± 2%
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optional
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FFU: Class 100, 5 sets (process unit and ROBOT area)
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